I’m having the same issue on some of my files. I’ve had to just add a few steps to my workflow to go find them, delete them, move the “problem children” to a new folder, rerun them in SPA and stop on each one so I can resize them. It’s about 2-3 images per every 100 cutouts. I’m attaching the ones from this last batch. There were 83 total cutouts. 4 of them did this.